IMPORTANT: Failure to follow these timing procedure instructions will result in improper timing causing performance problems and possible severe damage to marine engines.
- Mercruiser 4.3 Marine Engine with Thunderbolt Ignition - Duration: 2:33. 5/31/2017 1986 Mercruiser Thunderbolt Tach Problem - Duration: 0:36. Boats 741 views.
- Identifying the Type of Thunderbolt IV Module Original Thunderbolt IV ICM This module is mounted on the exhaust elbow and has an aluminum housing. Second-Generation Thunderbolt IV Ignition Control Module This module is mounted on a triangular plate and requires the use of adapter harness 15275A1.
- Aug 10, 2020 Mercruiser Thunderbolt ignition systems. Mercruiser introduced the Thunderbolt IV onto their engines in 1982, alongside the introduction of the 1-R drives. The TB-IV system was used until the introduction of TB-V mid-way through 1996. Thunderbolt V was an improvement on an already exceptionally reliable and well performing system.
MerCruiser engines equipped with PCM-555 and ECM-555 EFI MerCruiser engines equipped with Visteon EFI OBD-M compliant sterndrive / inboard gasoline marine engines. MerCruiser engines with Thunderbolt V Ignition MerCruiser 2.8L and 4.2L D-Tronic Diesel Engines MerCruiser 7.3L D-Tronic Diesel Engines Mercury 3.0L Carbureted Outboard. Quicksilver Ignition Coil 8M0079202 - Thunderbolt - for V-6 and V-8 MerCruiser Stern Drive and Inboard Engines Made by General Motors with Thunderbolt IV and V Ignition System 4.0 out of 5 stars 7 $91.44.
3.0L Models Only
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power supply leads on light to 12 volt battery. Refer to Specifications – “Engine Rotation and Firing Order,” for cylinder numbering and location.
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power supply leads on light to 12 volt battery. Refer to Specifications – “Engine Rotation and Firing Order,” for cylinder numbering and location.
2. Connect a shop tachometer to engine.
NOTE: Before starting engine make sure the timing tab and mark on damper are clean. Chalk or white paint on timing mark on damper may help visibility.
3. Install a jumper wire between the two WHITE leads on the distributor. Use Quicksilver 91-818812A1, or fabricate a jumper wire using a 6 in. (150 mm) section of 16 gauge wire with two male bullet terminal ends connected.
4. Bypass the shift interrupt switch, as follows:
A Disconnect wires at shift interrupt switch.
B Temporarily join the engine harness wires together.
IMPORTANT: Do not fail to reconnect these two wires to the shift interrupt switch when timing procedures are complete.
5. Start engine and run at normal idle speed.
6. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional damper. Check the timing. Refer to “Specifications”.
7. Adjust timing by loosening distributor clamp and rotating distributor body as required until timing mark on damper or pulley lines up with the mark on tab specified in “Specifications.” Tighten clamp and recheck location of timing mark.
8. Andrew dice clay day laughter died rar. Aim timing light at timing tab and recheck location of timing mark. Repeat Step 7 until timing is correct.
9. Stop the engine. Torque distributor hold down bolt to 20 lb. ft. (27 N.m).
10. Reconnect the two wires to the shift interrupt switch.
IMPORTANT: Be sure to remove jumper wire before returning engine to service, otherwise timing will not advance.
11. Remove jumper wire at distributor white leads.
11. Remove jumper wire at distributor white leads.
12. With timing light still connected, start the engine and run at IDLE. Verify that timing did advance to 12o BTDC, plus or minus 2o. At 2400-2800 RPM maximum (total) advance is obtained and should be 27o BTDC (plus or minus 2o).
13. Stop the engine and remove the timing light.
V6 and V8 Carbureted Models (Thunderbolt V Ignition)
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power supply leads, if applicable, on light to 12 volt battery. Refer to Specifications – “Engine Rotation and Firing Order” for cylinder numbering and location.
2. Connect a shop tachometer to engine.
3. Using a jumper wire, connect the ignition system timing lead (PUR/WHT wire) to a good engine ground (-). This locks the ignition module into the “Base Timing Mode”.
2. Connect a shop tachometer to engine.
3. Using a jumper wire, connect the ignition system timing lead (PUR/WHT wire) to a good engine ground (-). This locks the ignition module into the “Base Timing Mode”.
NOTE: Before starting engine make sure the timing tab and marks on damper are clean. Chalk or white paint on timing marks may help visibility.
4. Start engine and run at normal idle speed. Allow engine to reach normal operating temperature.
5. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional damper.
6. If adjustment is required, adjust timing by loosening distributor clamp and rotating distributor body as required until timing mark on damper or pulley lines up with the mark on tab specified in “Specifications”. Tighten clamp and recheck location of timing mark.
7. Make sure that the distributor has been tightened. Remove the jumper wire from the timing terminal.
8. Remove jumper wire between the timing lead (PUR/WHT wire) and ground (-).
5. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional damper.
6. If adjustment is required, adjust timing by loosening distributor clamp and rotating distributor body as required until timing mark on damper or pulley lines up with the mark on tab specified in “Specifications”. Tighten clamp and recheck location of timing mark.
7. Make sure that the distributor has been tightened. Remove the jumper wire from the timing terminal.
8. Remove jumper wire between the timing lead (PUR/WHT wire) and ground (-).
IMPORTANT: Be sure to disconnect the jumper wire from between the ignition system timing lead and ground (-) before attempting to resume normal operations. If the jumper wire is left in place, the ignition module will operate in the “Base Timing Mode”. This means that the additional timing advance features would not function.
9. Stop engine and remove timing light.
V6 and V8 EFI Models (EFI Ignition)
Two items of test equipment are required: an inductive pickup timing light and one of either a Scan Tool, Marine Diagnostic Code Tool or MerCruiser Special Timing Tool (Quicksilver 91-805747A1).
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power supply leads, if applicable, on light to 12 volt battery. Refer to Specifications – “Engine Rotation and Firing Order,” for cylinder numbering and location.
2. Connect a shop tachometer to engine.
1. Connect timing light (91-99379 or similar) to No. 1 spark plug wire. Connect power supply leads, if applicable, on light to 12 volt battery. Refer to Specifications – “Engine Rotation and Firing Order,” for cylinder numbering and location.
2. Connect a shop tachometer to engine.
NOTE: Before starting engine make sure the timing tab and mark, or marks, on crankshaft damper are clean. Chalk or white paint on timing marks may help visibility.
NOTE: If NOT Using MerCruiser Timing Tool: With engine running, set the scan tool or Marine Diagnostic Code Tool to the SERVICE MODE and follow manufacturer’s instructions. On 350 Mag MPI Model, engine RPM will automatically increase to a higher RPM. You do not have to increase it manually, as stated in the following steps. Intel atom n450 overclock tool.
Mercruiser Thunderbolt Ignition Manual Transmission
3. Connect the Timing Tool (or appropriate tool, as listed above) to the DLC connector (in the electrical box or on the electrical bracket) of the wiring harness.
4. Start the engine. Allow it to reach normal operating temperature.
5. On all models except 350 Mag MPI: Manually adjust the engine throttle to 1800 RPM.
6. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional damper. Check the timing. Refer to “Specifications.”
7. Loosen the distributor clamp bolt enough to just be able to rotate the distributor with some resistance.
8. Aim timing light at timing tab and recheck location of timing mark. Slowly rotate the distributor clockwise or counterclockwise to adjust the timing to specified degrees.
9. Aim timing light at timing tab and recheck location of timing mark. Repeat Step 8 until timing is correct. Torque distributor hold down bolt to 30 lb. ft. (40 N.m).
10. Manually close the throttle to bring engine RPM back to idle.
4. Start the engine. Allow it to reach normal operating temperature.
5. On all models except 350 Mag MPI: Manually adjust the engine throttle to 1800 RPM.
6. Aim timing light at timing tab, located on the timing gear cover and crankshaft torsional damper. Check the timing. Refer to “Specifications.”
7. Loosen the distributor clamp bolt enough to just be able to rotate the distributor with some resistance.
8. Aim timing light at timing tab and recheck location of timing mark. Slowly rotate the distributor clockwise or counterclockwise to adjust the timing to specified degrees.
9. Aim timing light at timing tab and recheck location of timing mark. Repeat Step 8 until timing is correct. Torque distributor hold down bolt to 30 lb. ft. (40 N.m).
10. Manually close the throttle to bring engine RPM back to idle.
IMPORTANT: Be sure to disconnect MerCruiser Special Timing Tool from the DLC connector, or set the tool to NORMAL MODE if using the Scan Tool or Marine Diagnostic Code Tool, before attempting to resume normal operations. If the MerCruiser Special Timing Tool is left in pace or the setting of the tool remains in SERVICE MODE, the ignition system will operate only in the “Service Mode”. This means that the additional timing advance features would not function. Valhalla shimmer keygen for mac.
11. Disconnect the MerCruiser Special Timing Tool from the DLC connector. If using the Scan Tool or Marine Diagnostic Code Tool, set the tool to NORMAL MODE. Disconnect the tool.
12. Stop the engine. Turn ignition key to OFF position.
13. Remove timing light.
12. Stop the engine. Turn ignition key to OFF position.
13. Remove timing light.
MERCRUISER PART DIAGRAMS Aladdin s381u manual.
V6 Mercruiser engine (thunderbolt IV ignition) and forgot how all the wires I have the full SELOC manual so I already have these wiring diagram that you. Recover my file full crack google drive. Replacement Thunderbolt IV ignition control modules (ICMs) no longer come with the Product Diagrams + Systems | FWC Kits · Cylinder Heads · Drive Couplers · Electrical | Ignition All MerCruiser models with Thunderbolt IV ignition systems.
MCM L Engines, V, A1, T01, T So, I have a formula with the HP mercruiser alpha 1 setup. One has the large thunderbolt ignition module, the other does have the.
Thunderbolt V Ignition System. 4B Identification. 4B-4 .
Electrical, ignition and fuel system components on your MerCruiser power package . L EFI. Spark Plug Gap in.
( mm). Spark Plug Type . Refer to the circuit wiring diagram on the following page for reference to this circuit.
Diagram of Mag Alpha - (GM CID L V8) Mercruiser Hi Mark, Yes check for voltage to the coil purple wire with key on. If it is the ignition amplifier, is it the same as the thunderbolt 4 high energy .
Jeff, I have just bought a project 91 Glasstream I/O mercruiser /V6 w/ Thunderbolt IV ignition.4B-8 - IGNITION SYSTEM Thunderbolt IV Ignition Module IGNITION MODULE MOUNTED ON EXHAUST ELBOW 1. Unplug wiring harness connector from ignition module.
2. Remove fasteners and hardware retaining igni-tion module to exhaust elbow.
Remove module. NOTE: Do not disturb spacers between ignition mod-ule plate and exhaust elbow. 4B-6 - IGNITION SYSTEM 4. If there is any doubt if sensor wheel is located properly, lay sensor wheel on top of the figure above with sensor fingers facing up (toward you).
Mercruiser Thunderbolt Ignition Manual Pdf
Jul 15, · Re: L v6 mercruiser with thunderbolt IV ignition loses power at high rpms I have pretty much the same issue with my 86 V6. I've had the carb rebuilt, new fuel pump.
New coil. New cap/rotor and pickup.
The cap/rotor and pickup were all in rough shape. mercruiser alpha one factory mercruiser lx alphaone thunderbolt iv v6 outboard motor. trim pump.
Mercruiser Thunderbolt 5 Ignition
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Mercruiser 4 3 Lx V6 Alpha One Manual Read/Download mercruiser lx manual . Dec 29, · Video showing running Mercruiser 4,.3 marine engine with Thunderbolt ignition.
Only hrs. Available at Mike's Marine Service, Argentine/Linden, MI. Office: () Mercruiser Thunderbolt IV no power to coil Page: 1 - iboats Boating Forums | wiring diagram Page: 1 - iboats Boating Forums |